Jigs & Fixtures

We recognize that a good process layout coupled with tooling will determine the success of lean manufacturing. Our tooling expertise covers all the applications of palletizing and holding work pieces for manufacturing & assembly operations, machining operations like of milling, boring and drilling for Vertical & Horizontal machining centres. Checking fixtures our tooling designs provide reduction in tack time, higher manufacturing throughput through reduced cycle times by reduced Optimising load/unload times, process time and inspection time.

We design Jigs & Fixtures for the following applications

  • Machining
  • Welding
  • Assembly
  • Inspection & Testing
  • Service

We adopt a three stage process for design and manufacturing of Jigs & Fixtures

  • Conceptualization
    • Drawing study: Operational details & sequences, Part Tolerances, Finish, Material, Size and shape and any special considerations.
    • Optimization of Setup time - No of setup, setup method, Change over system, output rate
    • 4th axis (Indexer)
    • Fixture size & weight
    • Part orientation & resting
  • Sub-System Design & Integration
    • Process calculations
    • System selection: Mechanical, Hydraulic or Pneumatic
    • Hydraulic/Pneumatic operating pressure
    • Part Holding & support aggregates - Type of clamps, Cylinders, work support
    • Part supporting details and Hydraulic/Pneumatic elements
  • Sub-System Design & Integration
    • Hydraulic / Pneumatic circuit: Elements Sequence valve, flow control valve
    • Hydraulic power pack: Continues/Intermittent and Single/double stack
    • Air seating
    • Clamping sequences
    • Handling
    • Electrical integration
    • Safety requirements
    • Tool fouling
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Contact us

USA: +1 920 791 0567

INDIA: +91 903 666 0066

Development of High Precision Machine Fixtures

Concur's experience in developing productivity solutions for a Industrial Robot Manufacturer

End-to-End Development of a Reliability Test Rig

End-To-End Reliability Test Rig development for a diversified global company headquartered in the US

"...We are very much impressed by the creativity and dedication showed by the team at Concur. The team has exceeded themselves in re-engineering but went extra mile by enhancing and refining existing features for the better performance of the system. We liked the professional attitude of the team in fulfilling requirements and happy about the quality of work and timely delivery..."

Managing DirectorLeading Manufacturers of Construction & Mining Equipment - India

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